Ripstop on the Record

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Welcome to Ripstop on the Record. The podcast for makers, by makers. Where we talk about all things Make Your Own Gear (MYOG). You'll hear from gear companies, textile engineers, cottage vendors, and other leaders in the Textiles + Outdoor Gear industry. Brought to you by Ripstop by the Roll.

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Episodes

Published 2026-05-06

Sewing EVERYTHING For a Thru Hike

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Any project is a serious undertaking—but sewing everything for your thru-hike is next level. That’s exactly what Eliza did for the CDT. She breaks down what it actually takes to design, sew, and trust a full 15-piece kit when failure isn’t really an option.

In this episode: 

  • Where to start when you want to make something big 
  • Why the failed prototype helped in the long run 
  • How Eliza approached fabric selection
  • What she did this project for

Listen in to get inspired and see where your next build can take you. 

Guest: 

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Published 2026-04-22

How to Think Like a Product Developer

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The line between professional gear and great DIY gear is hard to define. Instead of guessing, we brought in a pro. A product developer with Patagonia and Yeti experience breaks down what actually matters and what makers can learn from the big companies. 

In This Episode, We Cover:

  •  The real difference between product design and product development—and why it matters for makers / cottage companies 
  •  How big companies turn rough ideas into finished products (and what you can steal from that process) 
  •  Simple ways to define your project upfront so you don’t get stuck, overbuild, or lose direction 
  •  How to handle feedback, check your ego, and iterate like a pro without burning out your creativity 

 Listen in and start building with more clarity, confidence, and intention before you even sit down at the machine.


Guest: 

Kyle Rogers - Project Waterloo, LinkedIn

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Stop rushing your photos and start making your gear look as good as it actually is. Cinematographer and maker Chris Ellison breaks down how to think about composition, environment, and presentation so your projects hit differently the moment people see them. 

In This Episode, We Cover:

  • Why most maker photos fall flat—and the simple shift that instantly improves them 
  • How to use environment, framing, and depth to make your gear the clear focal point 
  • Practical tricks like stuffing, shaping, and staging your bags so they photograph clean and intentional 
  • How real-world use, travel, and feedback loops shape better design (and better visuals) over time 

Listen in and start taking photos (and making gear) that actually do your work justice.

Explore Ellison Handmade: 

Shop our latest products here

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Not every upgrade happens at the sewing machine. If you’ve ever felt stuck, burned out, or unsure why your work isn’t improving, this episode breaks down the mindset shifts that actually move you forward.

Filip Raboch joins us to share what he’s learned building custom gear at a high level. Listen so you can avoid the common traps and start making smarter, more intentional decisions in your own process.

  • Why identifying a specific use is most important 
  • How to say no and why you have to 
  • The hidden reality of being a custom gear maker for a living 

Guest: 

Filip Raboch Custom Gear


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Published 2026-03-11

Your Guide to Working with Foam

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Foam might not be the flashiest material in gear making, but it’s responsible for some of the biggest performance upgrades in your packs and bags. In this episode, we break down how experienced makers actually use foam. Covering real techniques, hard-earned lessons, and the small tricks that make projects come out better. 

In This Episode, We Cover:

  • When and why to add foam to a project—from shoulder straps and back panels to laptop sleeves and structured bags 
  • How thickness, density, and foam type change comfort, structure, and sewability in real builds 
  • Practical techniques for cutting, shaping, ventilating, and installing foam cleanly in your projects 
  • Maker-tested tips for working with foam on home machines, avoiding common mistakes, and getting better results the first time 

If you’ve ever struggled with straps, structure, or padding in your projects, this episode will change the way you do your next build.

Guests: 

Products: 

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Published 2026-02-25

What makes KAI scissors so good?

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If you're still using the closest scissors to your machine - you need this episode. We sit down with Kai Scissors for a deep, no-fluff breakdown of what serious makers actually need to know about cutting tools. From steel and geometry to maintenance habits that pros swear by.

Listen to the episode to get a 20% off discount for ROTR listeners. 

In This Episode, We Cover:

  • Why premium scissors will radicalize your cutting experience
  • How to choose the right size, style, or serration for technical fabrics, tight work, or heavy-duty materials 
  • The secret maintenance tips you won't find on reddit 
  • When rotary cutters, specialty blades, or niche tools outperform traditional scissors


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Published 2026-02-11

How New Fabrics Come to Life

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Ever wonder what actually happens before a fabric hits the shop? In this episode, we sit down with RBTR's own Carter Holland to pull back the curtain on product decisions, failures, tradeoffs, and future releases you won’t hear about anywhere else.

  • How fabric ideas really get approved or quietly killed before they ever reach your sewing table
  • What goes wrong during development and testing and why some “almost launched” materials never see the light of day
  • The unspoken constraints of cost, MOQ, timing, and quality that shape every product we release
  • Early insight into upcoming fabrics and categories that will define what makers are building next


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Traditional tailoring might seem worlds away from technical gear—but the principles are the same. In this episode, Alasdair Leighton-Crawford of Cimoro shares how skills learned on Savile Row translate directly into better-fitting apparel, smarter pack design, and more intentional making.

We talk about:

  • Why tailoring is one of the fastest ways to truly understand fit
  • How athletic thinking and craft obsession shape better gear
  • What most makers overlook when designing packs and apparel
  • Balancing bespoke work, scalability, and running a small business
  • Why making by hand still matters in an age of automation and AI

Cimoro

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Factories aren’t just about scale—they’re classrooms for better design, smarter workflows, and more durable products. In this episode, Douglas Davidson shares lessons from global manufacturing floors and explains how makers at any level can apply factory thinking to make better gear, whether sewing at home or building for production.

Announcements: 

Guest Links:


Clarification: Douglas mentions Pungkook as having 100,000 employees in the episode. In the flow of the conversation, that number got mixed up. He meant to say 10,000 employees.

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Let us know what you want out of the podcast for 2026. Email us: social@ripstopbytheroll.com

Sadly, the episode that was planned for this week had a technical problem and was lost entirely. We're bummed because this was going to be a fun episode. After only missing one week over the 5 years we've been running the show, we suppose it was bound to happen eventually. 

Don't worry, we have exciting episodes planned for 2026 and you can expect to hear from us on a regular basis once again. 

Thanks for our best year of podcasting!

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Published 2025-12-17

Built by hand, Designed for scale

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How our guest went from weekend prototypes to leading design work at The North Face, Nike, and Burton. This episode traces what it really takes to get great at designing gear. You’ll hear practical insights on materials, overseas factories, and the decisions that shape products you trust.

Guest: Douglas Davidson of Canvas Worker and The Brown Buffalo 

Factories Mentioned: 

Meru Documentary 

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Sewing mistakes happen to everyone. Yes, even the pros. Today we’re breaking down how to actually fix the ones that haunt your workshop. From feeding fabric through the machine to perfecting seam allowances and choosing the right project order, we’re giving you the guide we wish we had on day one. Plus, we answer community questions on binding 3D shapes, PSA tape stitching, machine feed types, and even… what happened to Isaac?

2025 DIY Kit Sale 

Ep. 135 with Luke Mathers from Truce Designs

Co-Host, Matt Evans from Red Paw Packs | Custom UL Packs built in Tarpon Springs FL


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Great pack fabrics don't always come right from the mill. Luke from Truce Designs finds some of his fabrics from old sailboats, kites, and scrap bins. Upcycled fabrics aren't just "green" they're durable, functional, and full of old stories. They're the perfect accent to include on a bespoke project. Listen to this episode to hear about what to look for, what to stay away from, and how to upcycle old materials. 

Truce Designs Links: 

New Products: 


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Published 2025-11-05

Fidlock is gone... Now what?

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Good design is more than shapes and stitches. It’s timing, color, and knowing when something is good enough to release. We chat with James from Route Unknown to talk about secrets behind the drop method and how he creates modular, beautiful, and ultra-durable products in his one-man shop. Plus, why the UK doesn't have that many cottage companies. 

Listen to the episode to understand the edgy title :)


https://www.instagram.com/route__unknown/

https://route-unknown.com/

james@route-unknown.com


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Published 2025-10-22

True or False about Tech Fabrics and MYOG

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In this episode, we’re separating fact from fiction in the world of technical fabrics and MYOG. We debate 10 true or false statements about technical fabrics, covering topics like seam strength, water leakage, ripstop grids and more. Expect a playful and opinionated conversation that is sure entertain and maybe shock you. 

Guest: Matt Evans from Red Paw Packs


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It’s draft day at Ripstop on the Record! In this episode, we sit down with Francesca Hall and Ryan Campbell for the very first Fabric Draft. Each person builds a six-category roster of technical fabrics, covering packs, bags, quilts/sleeping systems, shelters, apparel, and mesh in a snake-style draft.

Which fabrics made the cut? Which powerhouse materials were left on the table? And who built the strongest lineup? From classics like 1000D Cordura® and Silpoly XL to cutting-edge picks like ULTRA™ 200 and Polartec® Alpha Direct with Wool, this episode is a fun (and competitive) deep dive into the world of performance textiles.

Guests: 

Ryan Campbell | Wandering Goat

Francesca Hall | @madeby_francesca

Drafts Choices:

  • Ryan: 
    • Pack/bag: ULTRA 200 
    • Apparel: Alpha with Wool 
    • Shelter: 1.1 oz Silpoly XL 2nd Gen
    • Pack/Bag: 1000D Cordura 
    • Quilt: 0.9 oz  MEM 15 ECO 
  • Jameson:
    • Mesh: Venom MAX
    • Pack/Bag: 210D Venom Gridstop 
    • Apparel: alpha 4008 
    • Shelter: 0.67 oz DCF
    • Pack/Bag: RVX15
  • Francesca: 
    • Apparel: 5.2 oz AIRWAVE 4-Way Ripstop 
    • Pack/Bag: EPX200
    • Bag/Bag: 1.9 oz PU Coated Ripstop 
    • Quilt/sleeping bag: Mem 15 poly tag printable 
    • Apparel: 3.4 oz nylon Taslan 

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Becoming a designer is like being a painter. You have to master the fundamentals while developing a style that’s unmistakably yours. In this episode, we sit down with legendary designer Dan Matsuda to explore how he’s honed his craft, built a distinct design philosophy, and what young designers can do to create original work in a world full of remakes.


Sample Matsuda

TAD Lightspeed 

TAD Parallax


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Published 2025-09-10

Secrets from the Mills (in Asia)

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In this episode, we’re pulling back the curtain on our recent trip overseas to meet with production partners—from one-man shops to sprawling 800,000-square-foot mills. We share behind-the-scenes stories, cultural mishaps, and our biggest takeaways from seeing the process up close.

You’ll learn why fabric design is more like chess than checkers, how global trade and mill specialization impact what shows up on Ripstop by the Roll’s shelves, and answers to your most pressing customer questions—from dyeing and durability to sustainability and working conditions.

If you’ve ever wanted to know what’s really happening on the other side of the supply chain, this episode is your front-row seat.


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Published 2025-08-27

Get More Projects Done in Less Time

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If you’ve ever felt like sewing projects take twice as long as they should, this episode is your shortcut to speed and sanity. Matt and Jameson break down their best tips. From patterns to set-up to tools that will help you sew smarter, avoid mistakes, and finally feel like you’re in control of the clock instead of racing against it.

Guest: 

New Products: 


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Published 2025-08-13

Every maker NEEDS to have these skills

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Creative freedom is amazing but it can feel lonely not knowing where to turn. After all, there's no MYOG/design guidebook. From time-saving techniques to elite finishing touches, these tips will make every project faster, cleaner, and more professional.

We're joined by good friend of the podcast, Matt Evans from Red Paw Packs to unpack and debate the skills and techniques we think are REQUIRED to become a skilled maker/designer. Do you have these skills or can you think of others that we forgot to include? 

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In this episode, Nash Calvin gives us an inside look at how Hyperlite designs, refines, tests, and produces their products. Although known for their UL simplicity, there is still a lot that goes into each product. You'll even get to hear about what benefits international manufacturing has on the customer.

Hyperlite Mountain Gear CrossPeak2

Hyperlite Mountain Gear x Dyneema®Woven Composites 

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In this episode, Owen Forbes of ULA Equipment breaks down their full design-to-production process and explains the real-world advantages of keeping manufacturing in-house. You’ll learn how domestic production impacts prototyping speed, product quality, and design flexibility. Plus, what it really takes to run a sewn goods operation without outsourcing.


Guest: Owen Forbes - Product Designer at ULA

ULA Website 

ULA Products Mentioned: 


RBTR Products: 


Big thanks to Chase Anderson at Utah State program for Outdoor Product Design and Development. Listen to Chase on the podcast in Ep. 91

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Published 2025-07-02

The Blueprint of A Great Sewing Pattern

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Do you know what makes a sewing pattern great? We're not talking about being just usable, but functional, inclusive, and built to last. In this episode, we sit down with Ellie Rivkin of Road Trip Pattern Co to unpack her approach to designing technical apparel patterns, from inspiration and tools to testing and fit. 

Ellie has an impressive resume with companies like Gap, Wooland, Northwest Alpine, and now Columbia Sportswear all on her portfolio. We're not even here to talk about those companies because Ellie also makes her own patterns for Road Trip Pattern Co. 

Road Trip Pattern Co

Ellie Rivkin LinkedIn

Cascadia Joggers

Road Trip on Instagram

Links: 

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Published 2025-06-18

How to Design a Fanny Pack Worth Wearing

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In this episode Carter and Jameson pull back the curtain on fanny pack features. This isn’t advice from the sidelines. It’s hands-on insight from makers who know their way around patterns, materials, and how to build gear for every-day maker. Whether you're trying to choose the panel design, dial in your seam finishing, or avoid features that sound cool but flop in real life, we’ve got you covered.


Show Links: 

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Published 2025-06-04

Dan Durston’s Gear Design Playbook

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In this episode, Dan Durston opens up his gear design playbook — sharing the principles, philosophies, and materials that guide his top-rated products. From the drama behind the X-Dome tent to bold opinions on fabrics like Challenge TNT, Dan doesn’t hold back. If you care about thoughtful design, innovative materials, and what it takes to build gear that actually works, this one’s a must-listen.


Links: 



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After analyzing thousands of products, we've been able to identify common construction mistakes that are plaguing makers everywhere. We highlight the top 10 problems that can serious impact the durability, longevity, and quality of your products. Listen to this episode to save yourself the headaches that MYOGers before have endured. 

Episode Links: 

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You know that moment when someone looks at your MYOG project and says, “I can tell”? Ryan Campbell of The Wandering Goat is sharing 7 tips to make your gear look and feel professional—like it came straight from a factory floor, not your garage.

We sit down with Ryan Campbell, a small-batch bag maker known for highly customized, thoughtfully crafted gear. From bright-eyed beginner to shipping bespoke pieces to international clients, Ryan’s been through the full arc of the MYOG journey—and he’s here to share what he’s learned along the way.

In addition to pro-level tips, we dive into Ryan’s sewing origin story, the machines and gadgets he swears by, and the materials he hopes to see more of in the future.

Links: 

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Published 2025-04-23

Ditch paper patterns and try this instead

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Projector sewing is one of the fastest growing trends in the sewing world. In this episode, we break down what projector sewing is, how it works, and why it's gaining popularity in both home sewing and DIY gear-making. From gear recommendations and setup tips to pattern formats and software options, we’re covering everything you need to know to get started.

Plus, Francesca shares her own journey into projector sewing, the challenges she faced early on, and the favorite projects she’s created using this digital method. Whether you're curious, cautious, or completely sold, she offers tips to help you avoid common pitfalls and make the switch with confidence.

Also in this episode:
– Gear you’ll need for the ideal setup
– Troubleshooting brightness, distortion, and calibration issues
– Go-to resources and must-follow accounts for projector sewing
– A special shoutout to Trail Days in Damascus, VA (May 16–18)
– Exclusive giveaways, discounts, and more!


Mentioned Links:

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Published 2025-04-09

Can you save money making your own gear?

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Is making your own gear actually saving you money? According to our math, DIYers can sometimes save up to 200%—but we've also seen folks drop $300 on a project they could’ve bought for $250. In this episode, we break down the three tiers of MYOG, what drives costs in each, and what makers are really spending when they go the DIY route.


Products Mentioned: 


Ep. 69 - Making Happy Accidents with Dustin Klein 

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Published 2025-03-26

How To Read a Fabric Data Sheet

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Data sheets help give quantitative data on how a fabric performs. This data is invaluable but can be confusing if you don't know what you're looking at. That's why we did this episode. Maddie Wilson from NC State's College of Textiles helps us understand how each test is performed and what the test value really means. 


Show Links: 


Products Mentioned: 


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Published 2025-03-12

Ask Us Anything - March 2025

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We feature as the guest on this "ask us anything" style of episode. Listen to hear us talk about fabric application, sewing tips, business changes, and other things that makers have requested to know. 


Product Links: 

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If you ask Chat GPT what the 5 keys to a great bikebag are, you'll get a good list. But it may not be vetted from professional bike bag makers like our list is in this episode. We talk with Lane and Steph from Oveja Negra. The so called, Black Sheep, of the bikebag work will surprise you in their keys to the bags that carry us on our two-wheeled adventures. 

Oveja Negra


Please note: Our guests were recording in their sew shop. This makes the conversation feel very organic, like two makers in their element. However, it can be disruptive and a bit loud at times. We want to apologize for the quality being below our standard and assure you that we will make sure this doesn't happen again. 

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Whether you're a DIYer or a small business owner, choosing the right machine can be overwhelming—and buying the wrong one can cost you time, money, and frustration. In this episode, we break down everything you need to know, from researching machine types and trusted brands to spotting red flags in listings and inspecting a machine before you buy.


Maker Meet Up: https://form.typeform.com/to/lH0FEfYJ

Apply for the 2025 Maker Sponsorship: https://ripstopbytheroll.com/pages/maker-sponsorship-2025


Where to Look for Used Machines

Recommended Machines: 

  • Juki DNU 1541
  • Juki 1181
  • Juki 8300 - 8700 


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Published 2025-01-29

6 Items That Improve Your MYOG Projects

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There are DIY gems hiding all around us. From building precision patterns to upcycling materials - we're sharing creative ways to prototype, reinforce, and customize gear so you can optimize your projects. Listen to get inspired, think outside the box, and elevate your gear-making game. 

If you want to check out links for the products that are mentioned and read the blog associated with this episode, check that out here. 

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This episode is a little different than most. Instead of skipping this week, we decided to give you a short episode because we have some exciting news! Tune in to hear about, the hardest pack Jameson has ever made, stories from behind the scenes of our newest fabrics, as well as the details on our maker meet up next month.

New Products: 


Fan Mail Questions: 

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Published 2025-01-01

What Makes A Good Hammock Fabric?

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Many people know the joys of hammock camping and sleeping in an elevated system. But there are perils as well. For example, plummeting to the earth in the middle of the night. In this episode, we talk with Matt Smith from Dream Hammock about how to choose the right fabric and avoid injury, improve your sleep, and keep your base-weight down.

Guest:
Matt Smith
https://dream-hammock.com/

Products:
1.7 oz MTN XL Hybrid Ripstop Nylon
1.6 oz HyperD
1.2 oz MTN XL Hybrid Ripstop Nylon 6.6 

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Published 2024-12-18

Myth Busting Popular Fabric Facts

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If you want to become a better maker, understanding the nuances of fabrics and fabric attributes is crucial to your development. We still hear a lot of people mention old or disproven theories about what fabrics can and cannot do. Don't be left in the dark. Listen to hear about 8 common fabric myths and how they impact your projects.

The Myths

  • 1. Technical Fabrics are uncomfortable against the skin 
  • 2. The best insulation is always down 
  • 3. DCF is a weak textile
  • 4. DWR lasts forever 
  • 5. You need the perfect thread and needle for each fabric
  • 6. You can’t sew technical fabrics without professional gear
  • 7. Fabrics that include a ripstop grid are always stronger than ones without
  • 8. You need the HH to be as high as possible for functional gear 

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No matter your skill level, all DIYers are trying to save time on their projects, clean up difficult skills, and become better makers. One way that you can cut time is by using gadgets. However, not all gadgets are the silver bullet you're hoping for. In this episode, Matt Evans joins us to share his experience using sewing and DIY gadgets. PLUS, we list 5 items you MUST have on your wishlist. 

Wishlist: 



Gadgets

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Published 2024-11-20

3 Ways to Mod Your DIY Kit

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DIY kits are an easy way to have a little MYOG fun. The pre-cut pieces and detailed instructions mean you don't have to think much, you can get to the fun part - sewing. We're introducing ways to have the bespoke nature of a custom project with the ease of a DIY kit. We'll go over three ways you can modify your DIY kits plus tips and tricks on how you can make each kit your own.

Kit Sale 2024:
https://ripstopbytheroll.com/pages/diy-kit-sale

Shop All DIY Kits:
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There are thousands of components on the market. It's awesome, but it can be overwhelming and a bit dizzying. In this episode, we're going to cut through the pages of fluff to give you a list of 6 components you MUST have at all times. These should be staples in the bins of any maker from a basement MYOGer or product designer.


Products Mentioned: 


Guest: Trent Hughes - Athletipack


Thread and Needle Guide:
https://ripstopbytheroll.com/blogs/the-grid-online-blog/the-ultimate-thread-and-needle-guide



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Imagine a world where waterproof/breathable materials really work, where there is mosquito proof apparel, or where fabrics can harvest power like a battery. These (and others) are innovations that Dr. Amanda Mills and her colleagues are working on at the NC State Wilson College of Textiles. 

Despite their groundbreaking research, they're not hiding their results in an underground lab. In fact, NC State offers courses for graduate, undergrad, and even online public extensions for makers everywhere. We chat about these topics and a lot more as we bring the podcast back to school. 

NOT Black Friday Sale 2024



Links



Chapters
00:00- Welcome to NC State's Textile Community
03:07- Exploring the Wilson College of Textiles
06:10- Reviving Textile Manufacturing in America
09:12- Innovative Facilities and Equipment
12:10- Industry Collaboration and Production Capabilities
14:47- The Future of Textiles: Technology and Innovation
17:55- Career Paths in Textiles
21:02- Resources for Learning About Textiles
23:59- Exciting Projects and Innovations at Wilson College
29:44- Innovations in Textile Development
30:47- The Importance of Industry Partnerships
34:15- Integrating Real-World Experience in Education
36:57- Career Paths for Textile Students
38:20- Sustainability in Textiles
40:44- Cutting-Edge Textile Research
46:16- Exciting Materials and Future Innovations
49:41- Personal Applications and Hobbies in Textiles
51:29- The Quest for Waterproof Textiles

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Published 2024-10-09

Building or Upgrading Your Sewing Space

69 min
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Whether you're using a dining room table or moving into your own shop, the right space makes all the difference. In this episode, we're back with Daniel McKewen to talk about building your MYOG workshop. We'll give tips for anyone from weekend hobbyists to cottage companies looking for faster production.

Listen to hear about: 

  • The three machine every maker needs
  • How your space should be laid out
  • Unconventional tools that offer big time help
  • Recommendations on pattern storage 

Chapters
00:00- Introduction and Recap
02:12- Understanding Your Maker Identity
10:43- Choosing the Right Sewing Machines
16:32- Setting Up Your Workspace
27:03- Essential Furniture for Makers
39:46- Tools of the Trade
47:52- Non-Traditional Tools and Hacks
58:36- Creating a Productive Environment
01:05:45- Entertainment and Flow in Making

Items: 

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Published 2024-09-25

How to Make a Down Quilt

60 min
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It's time to think about staying warm on those cold backcountry nights. In this episode, we are talking about how to make a down quilt. Our guest has a lot of experience with down projects and is going to give us his best tips and tricks so you can save some hassle. 

Listen to hear more about: 

  • How to make a reusable quilt pattern
  • Material recommendations 
  • Which fill power is preferred 
  • Tips on sizing your panels 
  • Easiest features to include

Products Mentioned in the episode: 

Check out our one pager on How to Make a Down Quilt for product links and a list and list of steps.

Find Martin on Instagram @MontMolar

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Challenge Sailcloth has been taking the industry by storm with polarizing materials like ULTRA Weave, ECOPAK, ULTRA TNT and others. We sit down with Wes Hatcher (Director of Challenge Outdoor Sales and Development) and talk about what went wrong, what's going well, and what it's like designing outdoor materials for a living.

Wes is a fascinating guy who has been in the outdoor textiles industry for a long time. His career has taken a series of exciting turns. Starting with DSM when they owned the Dyneema® Group, working in design, and now working with Challenge Outdoor he has a unique knowledge set that no one can replicate.

Listen to this episode to hear: 

  • Seam elongation on ULTRA materials 
  • The challenges they are facing with organizational change 
  • How Wes worked at Dyneema® 
  • What to expect with film wear on the material backing 

 

Products Mentioned: 


Timeline:

00:00- Introduction and Wes Hatcher's Background
01:29- Life at Challenge and the Benefits of Remote Work
04:52- Working with Global Teams and Customers
08:18- Wes Hatcher's Non-Traditional Career Path
17:27- Following in Hale Wolokoff's Footsteps
21:02- The Art of Color Selection in Fabric Production
25:35- The Secret to Choosing Great Colors
33:49- Understanding Ultra TNT Fabric
40:25- Repairing Outdoor Gear with Tenacious Tape
43:45- The Potential of Ultra TNT Fabric
49:53- Understanding the Performance of Tents and Shelters
55:09- The Correct Way to Use Tape
01:02:41- Coating Ultra and Other Materials
01:08:40- Is Ultra Overkill?
01:11:12- Future Advancements in Fabric Technology

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Overview:
Pattern building can be tricky. Despite the perils, knowing how to make a pattern is a really good skill for makers to possess. Through good patterning skills you can start to make more featured projects, get a lot more specific on your panel dimensions, and be more confident in your designs.

Listen to this episode to hear about: 

  • The three methods we recommend at-home makers try
  • Pros and cons for each method 
  • Tools needed to build patterns 
  • Tips and tricks to get the best result

Methods: 

  • Digital Drafting 
  • Deconstruction  
  • Tracing 

Links:

*This is a re-release from Ep. 74*

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Published 2024-08-14

10 Sewing Tips You NEED to Know

58 min
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Sewing is a skill that can take thousands of hours to hone. We can't replace time on the machine but we can give you helpful tips that should cut out a few hours and a few costly errors from your future projects. Listen to this episode to hear 10 tips to level up your sewing and design skills.

Skills that we discuss:
1. How to sew circles that don't pucker
2. Tips on binding
3. Where to sew on your zipper tape
4. How to get good at hemming
5. How to get a crisp corner
6. Sewing multiple layers
7. Working with stretchy fabrics
8. Working with slippery fabrics
9. Dialing in your stitch tension
10. Add a lining to your project

Sewing Start-Up Checklist

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Published 2024-07-31

Company Spotlight: KEL Tech Gear

50 min
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We love shedding the light on cottage companies that you may have never heard of. This week we are talking with Kelsey, founder and owner of KEL Tech gear. A company that makes durable, colorful, and fun every day bags. Listen to this episode to hear tips about working with thicker fabrics, how to find inspiration as an at-home maker, insight for time management, and why community makes a business successful.

Links
https://kel-tech-gear.myshopify.com/
@kel-techgear


Chapters

00:00- From Early Sewing Days to Caltech Gear
05:37- The Journey of a Tactile Learner
08:53- Being a Woman-Owned and Indigenous-Made Company
13:20- Pros and Cons of Running Your Own Business
19:42- Finding Inspiration and Creating Everyday Gear
31:57- The Durability and Customization of Cordura
35:16- The Influence of Location on Design
38:18- Managing Time for Custom Orders and Market Stock
40:21- Favorite YouTube Channels for Working
44:49- The Functionality of Different Sewing Machines
48:56- Tips for Sewing with Cordura
51:17- Desire for More Color Options and Softer Fabrics

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Published 2024-07-17

Listener Stories of MYOG Fails

84 min
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In this episode we are talking about MYOG monstrosities, DIY disappointments, hand-made horrors. We’re reflecting on listener submitted stories and sharing some of our own in this 100th episode celebration. We're sharing the mics today with good friends of the podcast, Francesca Hall and Matt Evans. As we celebrate Ep. 100 we want to sincerely thank everyone who has ever listened to the podcast. You, the listener makes all of this possible and we can't thank you enough.

Show Notes

Sewing Start-Up Checklist

Chapters
00:00- Introduction and Guest Introductions
01:26- Category 1: Construction Fails
04:08- Category 2: Rigidity and Materials
08:38- Category 3: Reinforcing Seams
13:35- Category 4: Laminate Fabrics
17:27- Category 5: Creative Solutions
20:05- Category 6: Backup Plans
27:55- Testing Gear on Short Trips
29:19- Choosing the Right Closures
30:35- Using Stretchy and Recoverable Fabrics
33:45- Lessons Learned from Breaking Sewing Machines
44:04- Avoiding Mistakes in Sewing Projects
48:59- The Value of Making Mistakes
54:16- Learning from Sewing Mishaps and Injuries
57:00- The Importance of Planning and Prototyping
01:00:54- Balancing Perfection and Enjoyment in Making
01:04:17- The Value of Community and Shared Experiences
01:20:40- Expressing Gratitude for the Podcast

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Published 2024-07-03

How Zpacks teaches people to sew

72 min
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Zpacks is well known for a lot of things. One of which is that they produce all of their gear here in the US. What this means is that they need to hire and train nearly 100 people to make all of this gear. In this episode, we talk to Rob Kibitz, Training Manager at Zpacks about the course that he designed, the techniques they teach, and the attributes he looks for in a sewing machine operator.

Check out all that Zpacks does here.

Submit your story for Ep. 100 here!


Chapters

00:00- Introduction and Rob's Role at Zpacks
01:02- Learning to Sew and Joining Zpacks
06:09- Challenges in Training Sewing Machine Operators
07:50- The Sewing Trail Map at Zpacks
10:36- The Foundation Phase of the Sewing Trail Map
25:13- Attributes of Proficient Sewers and Funny Stories
27:52- Handling Different Materials in Sewing
38:19- The Training Process and Production Goals at Zpacks
42:46- Challenges in Sewing: Curves, Zippers, and Webbing
44:49- Teaching Thread Tension: Visual Cues and Adjustments
50:34- The Importance of Humility and Pride in Sewing
57:10- The Role of Tools, Equipment, and Goal Setting
01:05:31- Pride in Craftsmanship and the Impact on Customers

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Published 2024-06-18

How to Make a Tarp

43 min
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In this episode we talk about how to make your first tarp. We'll go over popular materials, necessary components, and construction techniques. You won't become a shelter master after this one episode, but it's enough to get you started.

Overview:
Covering everything from hammocks and ground shelters to multi-use tarps. They share tips for beginners and discuss various styles like flat, two-panel, and ground tarps, weighing the pros and cons of each. Materials and components are a key focus, with the hosts explaining the differences between fabrics like SilPoly and PU, and their ideal uses. They also touch on netting options, emphasizing factors like weight, durability, and cost. For tie-outs, lightweight webbing or grosgrain are recommended. The episode wraps up with a chat on seam sealing and the best types of seam sealers to use.


Submit Your Story for EP. 100 to social@ripstopbytheroll.com

Free 'How to Make a Tarp' PDF Download available here

Fabrics 

Hardware: 

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Published 2024-06-05

Behind the Scenes of Reddit MYOG

45 min
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Summary
Thomas shares his journey in the MYOG (Make Your Own Gear) community and how he started the Reddit MYOG community. He describes the culture of the community as helpful and welcoming, with a focus on sharing knowledge and assisting newcomers. Thomas also discusses the growth of the MYOG community over the years and the challenges of moderating a large community. He highlights the importance of documentation and open-source information in the MYOG community. Thomas shares his personal MYOG projects and the satisfaction of making gear that is customized to his needs. He also discusses trends in the MYOG community, such as the desire to lighten gear and the importance of durability. Thomas emphasizes the value of collaboration and the joy of seeing people enjoy the outdoors with gear they have made themselves.

Takeaways

  • Send in your MYOG Fail for Ep. 100! https://ripstopbytheroll.com/myog-fails
  • The MYOG community is known for its helpful and welcoming culture, with a focus on sharing knowledge and assisting newcomers.
  • Documentation and open-source information are highly valued in the MYOG community, as they enable others to learn and create their own gear.
  • Trends in the MYOG community include a desire to lighten gear and a growing appreciation for durability and longevity.
  • Collaboration and the joy of seeing people enjoy the outdoors with gear they have made themselves are key aspects of the MYOG community.

Chapters
00:00- Introduction and Thomas' MYOG Journey
02:03- The Culture and Atmosphere of the Reddit MYOG Community
04:10- The Growth of the MYOG Community and the Role of Moderators
06:03- The Challenges and Responsibilities of Moderating r/MYOG
08:09- Funny and Lighthearted Moments in the MYOG Community
10:34- Memorable Learning Moments and Mistakes in MYOG
12:37- Tools and Equipment in MYOG
15:17- Trial and Error in MYOG Projects
20:22- Emerging Trends and Techniques in MYOG
25:01- The Relationship Between MYOG and Ultralight Gear
27:48- The Most Essential DIY Tool in MYOG
31:18- Getting Started in MYOG and Available Resources
34:43- The Future of MYOG and the Importance of Open-Source Information
43:01- The Missing Fabric in the MYOG Market

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Every so often you meet a fellow maker who is different from the rest of us. They think on a different plane and find inspiration like it grows on trees. Our guest, Marc Shatalow, is that type of guy. A kind, charismatic, and creative person who simply loves to make one of a kind projects. 

Marc shares insights on fabric dyeing, the backstory of his Mystery Ranch bag project, and invaluable DIY tips like embracing mistakes and modding gear. He also emphasizes the importance of sustainable practices and teases his latest Nike SB x Ben and Jerry's inspired pack. 

Takeaways

  • Marc Schatalow learned to sew while working on a TV show in a tech maker space.
  • His style combines wild and outlandish colors and patterns with a technical and functional design. Be kind to yourself and embrace mistakes as learning opportunities
  • Start with small modifications before attempting larger projects When looking for companies to work with on soft goods projects, Marc prioritizes those that value sustainability and ethical manufacturing practices.
  • Marc's upcoming projects include repurposing linens, creating a backpack inspired by a shoe collaboration, and exploring different camo patterns through DIY dyeing.
  • The conversation highlights the importance of committing fully to a project and being willing to invest time and effort into its completion.


Chapters

00:00- Learning to Sew in a Tech Maker Space
02:15- Making the Worst Stuff Ever, But Having Fun
06:26- From Skateboarding to Sewing
08:23- Freelance Soft Goods Design
13:020- Marc's Sewing Machines
15:37- The Never-Ending Quest for More Sewing Machines
26:20- The Art of Dyeing Fabric and Overcoming Challenges
33:37- The Story Behind the Mystery Ranch Bag Project
40:33- Tips for DIYers: Expanding Making Skills
53:33- Finding Companies that Value Sustainability and Ethical Manufacturing
55:48- Upcoming Projects: Repurposing Linens and Creating a Shoe-Inspired Backpack
58:59- Exploring Camo Patterns through DIY Dyeing
01:05:05- The Importance of Committing Fully to a Project

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Overview:
One of the hardest achievements in design is maintaining form and function. A maker who is capable of doing both is truly gifted. This is where our guest Andrea Perici comes in. His company Arch Industries makes custom packs that will leave you wanting for nothing.

We got to partner with Andrea to create a custom pack. Starting with a new pattern on X-Pac® V15 in a new colorway. Then we turned the rest over to Andrea for the implementation.


Key Takeaways: 

  • How he allows his past career to influence design 
  • What he looks for in a color palette 
  • Why his 3-panel bottom gusset creates a more ergonomic design
  • What it looks like to design a custom pack with Andrea



Chapters
00:00- Introduction and Personal Sewing Journey
03:05- Design Philosophy and Inspiration
08:53- Creating a Signature Style and Shape
15:33- Product Range and Customization Options
19:25- Managing Growth as a One-Man Company
26:22- Designing and Choosing Components
29:30- Home Shop and Equipment
31:17- Attention to Detail and Freehand Binding
33:42- Unveiling the Custom Pack Design
34:51- Exploring the Pack's Features and Pockets
51:36- Missing Fabrics in the Market
01:04:50- Final Thoughts 


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Summary
Kjell Lindgren recounts his journey into DIY gear-making, sparked by frustrations from his Boy Scout days and basic sewing skills acquired in elementary school. His DIY mindset was solidified during space station training, empowering him to craft gear for his sons' scouting trips. As a NASA astronaut, Kjell's maker mindset proves invaluable, enabling him to solve problems and repair equipment in space. Insights into life aboard the space station, challenges of confined living, water recycling, and spacesuit details are shared.


Takeaways

  • Kjell's interest in sewing and making his own gear started from his time as a Boy Scout and his frustration with waiting for someone else to put patches on his uniforms.
  • His DIY mindset was further influenced by his space station training, where he learned to fix things himself and became empowered to take on DIY projects.
  • Spacesuits require intricate sewing skills, and the first spacesuits were made by companies that specialized in women's clothing.
  • Materials used in space are often tough, light, and have antimicrobial properties.
  • Kjell has used his DIY skills to create personalized items for himself and his crewmates, such as drink bag insulators.


Chapters
00:00- Introduction and Background
08:56- The Maker Mindset in Space
16:06- Challenges of Living on the Space Station
32:58- Spacesuit Creation and Sewing Skills
48:29- Gaining Perspective from Space
56:46- The Need for Affordable and Durable Fabrics

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Join us as we chat with Jameson Collins, the brains behind Houda Trail, a custom outdoor gear brand. Get ready for an inside look into Jameson's journey from gear enthusiast to gear maker extraordinaire. They dive deep into the world of outdoor apparel, geeking out over the wonders of Alpha Direct fabric and the joy of tailoring gear to fit just right. Jameson spills the beans on his sewing secrets with Alpha Direct, sharing handy tips and tricks for making the most out of this high-tech fabric. But that's not all! Jameson lets us in on his adventures with Outdoor Ink and Polartec's Alpha Direct fabric, revealing the magic behind bringing designs to life. From brainstorming to final print, they cover it all, including pro tips for achieving top-notch results.


Takeaways

  • Polartec® Alpha Direct 4004 is now available for custom printing with OutdoorINK!
  • Alpha Direct fabric is highly versatile and ideal for active outdoor activities with start-stop elements.
  • Customization is a key aspect of Houda Trail's business, allowing customers to personalize the fit and design of their outdoor apparel.
  • Houda Trail offers unique prints and designs, adding a fun and personalized touch to their custom apparel. OutdoorINK on Polartec® Alpha Direct fabric is a game changer for custom apparel making.
  • Taking accurate measurements of the chest, waist, hips, and desired garment length is crucial for achieving a customized fit.
  • Follow @HoudaTrail on Instagram


Chapters
00:00- Introduction and Gear Making Journey
06:09- Customizing Outdoor Apparel with Houda Trail
14:39- The Versatility of Alpha Direct Fabric
25:20- Tips for Sewing with Alpha Direct
30:19- Achieving a Custom Fit with Houda Trail
34:57- Adding a Personalized Touch with Unique Prints
38:01- The Importance of Customization in Outdoor Clothing
33:09- Custom Printing and Design Process
35:03- Tips for Printing on Alpha Direct
37:31- The Unique Look and Detail of Alpha Direct
45:31- Printing Solid Colors and Color Blocked Fleeces
52:35- Poalrtec® Trivia

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Summary
Join us in this episode as women in the MYOG community share their journey, tackling stereotypes and biases head-on. From challenging assumptions to promoting inclusivity, they delve into the unique hurdles faced by women in the outdoor industry. Discover the importance of representation in design, overcoming fit challenges, and supporting women-owned brands. Explore strategies for making outdoor gear accessible to all, pricing ethical products, and building a sustainable future through reducing, reusing, and recycling. With a focus on mentorship, collaboration, and driving positive change, this conversation inspires action and solidarity among women in the outdoors. Tune in for insights, excitement about upcoming projects, and a call for continued support in the journey towards a more inclusive outdoor community.


Takeaways

  • Inclusivity and representation are crucial in outdoor spaces and the design of outdoor gear.
  • Seeking advice and feedback from women is essential to create gear that fits and meets their needs.
  • Making outdoor gear more accessible requires addressing socioeconomic barriers and finding innovative solutions.
  • Creative collaborations can lead to innovative and impactful outcomes.
  • Embracing a small business, big mindset approach can drive positive change.
  • 3.4 oz Nylon Taslan/Supplex
  • Woman-owned Companies Directory
  • A HUGE Thank You to our guests


Chapters
00:00- Introduction
01:14- Inspiration to Get into MYOG
25:22- Creating Inclusive Spaces
28:58- Lack of Inclusivity in Outdoor Spaces
29:45- Importance of Representation in Design
30:39- Seeking Advice and Feedback from Women
31:18- Challenges with Fit and Sizing
36:31- Promoting Women-Owned Brands
39:37- The Importance of Visibility and Representation
42:53- Changes in Outdoor Gear Design
50:25- Making Outdoor Gear More Accessible
53:40- Addressing Socioeconomic Barriers
01:01:28- Balancing Cost and Sustainability
01:07:01- Challenges of Pricing Ethical Gear
01:11:08- Thinking Big and Building Community
01:12:04- Reduce, Reuse, Repair, Recycle
01:13:02- Taking Small Steps to Make a Difference
01:13:30- The Importance of Mentorship and Collaboration
01:18:33- Collaboration and Creativity in the Outdoor Community
01:21:29- Celebrating Women and Collaboration
01:23:11- Exciting Projects and Collaboration
01:28:52- The Importance of Individual Actions
01:29:52- Small Business, Big Mindset


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Summary
In this conversation, Chase from Utah State University discusses the Outdoor Product Design and Development Program. The program offers a unique curriculum that focuses on designing and developing outdoor products. Students have the opportunity to specialize in different areas such as performance apparel, soft goods accessories, or equipment. The program cultivates a maker's mindset by encouraging curiosity and creativity. The curriculum includes classes on sketching, digital design, prototyping, and more. The program also addresses sustainability and incorporates sustainable practices into the curriculum. In this conversation, Chase shares insights about senior projects and standout projects from students, the final show and exhibit, the cost of tuition, job placements, the impact of the program on gear, the Outdoor Recreation Archive, and the Highlander Podcast.


Takeaways

USU Outdoor Product Design and Development
Follow @usuoutdoorproduct on Instagram
Follow @OutdoorRecArchive on Instagram
Highlander Podcast


Chapters
00:00- Introduction and Background
02:27- Overview of the Outdoor Product Design and Development Program
06:09- Cultivating a Maker's Mindset
11:22- Curriculum and Classes
22:36- Staying Ahead of the Curve
31:05- Addressing Sustainability
36:08- Recommended Books
39:15- Senior Projects and Standout Projects
42:29- Final Show and Exhibit
44:11- Cost of Tuition

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Published 2024-02-26

Is X-Pac® Underrated or Overrated?

59 min
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Summary
Several years ago, you could point to any cottage company and they would likely have several products made out of X-Pac®. Nowadays, it seems like X-Pac® is less used than ever before. In this episode, we talk about why that is and why we feel like its decrease in market share is making it one of the most underrated materials to makers and cottage companies.  Plus, we talk about their new X-Pac® Ultra-PE UL pack material.

Takeaways

  • X-Pac® has experienced a decrease in prominence due to the emergence of new materials and shiny object syndrome.
  • X-Pac® offers high waterproofness and durability, making it suitable for applications such as packs, bags, and outdoor gear. X-Pac® has a high hydrostatic head rating, making it very waterproof.
  • X-Pac® has good abrasion resistance and  lamination techniques and has a long history of experience in the field.
  • X-Pac® is climate-neutral in its production, offsetting emissions from various sources.
  • X-Pac® offers a wide range of printing options through the Outdoor Ink program.
  • When working with X-Pac®, it is recommended to store it on a roll to prevent creasing, use a sharp needle and longer stitch length, and consider binding or taping for finishing.
  • X-Pac's Project 85 is a new material in development that offers a lighter-weight option.
  • The hosts play a game called 'Make, Stash, or Trash', where they choose which materials to use for different projects.


Chapters

00:00- Introduction

01:13- What Happened to X-Pac®?

05:32- Decrease in Usage of X-Pac®

07:26- Quality of X-Pac®

10:22- Cottage Companies and X-Pac®

11:40- DIYers and X-Pac®

23:41- Applications of X-Pac®

26:58- Examples of Projects with X-Pac®

30:09- LiteSkin® Line

34:18- Applications of X-Pac®

40:35- Pros of X-Pac®

46:01- Hydrostatic Head and TEP Abrasion Resistance

49:53- Lamination and Environmental Focus

54:07- X-Pac® Climate Neutrality

58:46- OutdoorINK Printing Options with X-Pac®

01:03:26- Tips for Working with X-Pac®

01:07:34- Why Choose X-Pac® and Other Materials

01:11:38- X-Pac® Project 85

01:13:59- Make, Stash, or Trash Game

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Summary

Embark on an outdoor odyssey with Chris, co-founder of Loop Alien, as he unravels the company's evolution. Loop Alien, a hardware marvel within the Ripstop by the Roll family, crafts tools and kits, transforming hammock setups and tarp rigging into a breeze. Chris delves into the early Ripstop days, his role in the company, and the intricate design process behind Loop Alien's game-changing products, featuring materials like aluminum and titanium. This podcast journey navigates through the customization and material properties of composites, cautioning on 3D printing limitations for load-critical applications. Chris envisions a future merging 3D printing with RBTR fabrics, exploring innovative uses of magnets and the exciting prospects of outdoor hardware. Calling all outdoor enthusiasts – tune in for Chris's insights, where gadgets meet the great outdoors!

https://loopalien.com/
Instagram: @LoopAlien

Takeaways

  • Loop Alien is a hardware company that provides tools and kits to make outdoor activities easier and more accessible.
  • The design process for Loop Alien's products involves careful consideration of functionality, finishing, and material choice.
  • Loop Alien's focus on flatware design allows for cost-effective manufacturing and efficient use of materials. 
  • While 3D printing is becoming more accessible, it is important to be cautious when using 3D printed items for load critical applications.
  • The combination of 3D printing and RBTR fabrics offers opportunities for customization and innovation in outdoor gear.
  • The future of outdoor hardware lies in solving problems and addressing pain points, with an emphasis on user-driven innovation.


Chapters

00:00- Introduction and Background

02:13- Early Days of Ripstop by the Roll

04:11- Background and Role of Chris

07:26- Formation of Loop Alien

09:55- Loop Alien's Products and Mission

19:14- Loop Alien's Design Process

23:55- Importance of Flatware in Loop Alien's Designs

27:25- Materials Used in Loop Alien's Hardware

31:07- The Cord Winder and Other Loop Alien Products

36:01- The Guideline Tensioner (GLT)

40:15- The Importance of Finishing in Loop Alien's Hardware

44:04- The Choice of Aluminum and Titanium in Loop Alien's Hardware

50:48- Customization and Material Properties in Composites

53:06- Limitations of 3D Printing for Load Critical Applications

54:25- Benefits of 3D Printing for Prototyping and Tinkering

55:54- Examples of 3D Printed Outdoor Gear

57:48- The Potential of 3D Printing and RBTR Fabrics

59:47- Innovative Uses of Magnets in 3D Printing

01:01:39- The Future of Outdoor Hardware and Problem Solving

01:03:06- The Role of 3D Printing in Democratizing Manufacturing

01:04:57- Recommended Resources for 3D Printing and Materials

01:06:20- Favorite Filament for 3D Printing

01:07:38- Target Demographic for Loop Alien Products

01:09:06- The Beginner Version of the Target Demographic

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Published 2024-01-31

Insulation Tips with UGQ

56 min
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In the backcountry, your insulation pieces are your lifeline. It's important to select them intentionally and care for them carefully so you can use them freely. In this episode, we talk with down expert, Chad Houghton from UGQ about how to care for your down products and how they fill their quilts in the shop.

UGQ Shop
UGQ Quillow

UGQ Instagram
UGQ YouTube
UGQ TikTok

Takeaways

  • UGQ Outdoor Equipment has recently undergone changes, with Chad Houghton taking over as the new owner.
  • Chad's go-to backpacking trip is North Manitou Island in Michigan, and his favorite gear includes a hammock from Dream Hammock.
  • UGQ's latest product is the Quillow, which combines a blanket, pillow, quilt, and liner into one versatile item.
  • Chad recommends hand washing and air drying down products and emphasizes the importance of conservative temperature ratings.

Chapters

00:00- Introduction and UGQ Overview

01:35- Excitement of Taking Over a Cottage Company

03:03- Favorite Backpacking Trip and Gear

05:01- Go-To Backpack

06:16- Funny Story of Working with Down

08:14- Dealing with Down Clinging and Cleaning

10:25- Introduction to the Quillow

15:06- Quilt Production Process

18:13- Duck vs Goose Down

20:30- Conservative Temperature Ratings

23:28- Fabric with Best Balance of Weight and Durability

29:17- Missing Fabric in the Market

34:30- Missing Insulation in the Market

39:02- Principles of Down Care

40:55- Importance of Down Care

42:30- Natural vs Synthetic Insulation

45:19- Fabric Care for Down Products

46:37- Recommended Down Wash

48:53- UGQ Outdoor Links and Podcast

51:57- This or That Game

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Summary

Dan Gerken, the founder of ANDA, shares his journey of starting a cottage company and his participation in the Embark program. He explains the meaning behind the name ANDA and the challenges of working with different fabrics. Dan also discusses the importance of justifying the cost of eco-fabrics and the difficulties of running a one-person show. He concludes by sharing his plans for future products and revisions. In this conversation, Dan Gerken discusses his new product ideas, expansion plans, companies and inspirations, favorite non-ANDA gear, missing fabric in the market, and how he got his trail name Hot Pink.

Shop  ANDA Ultralight
Follow ANDA on Instagram

Takeaways

  • Starting a cottage company requires wearing multiple hats and balancing different roles.
  • Working with challenging fabrics, such as silpoly, can be difficult but rewarding.
  • Justifying the cost of eco fabrics is important for customers who value sustainability.
  • Running a cottage company involves challenges in marketing and reaching the target audience.
  • Future product development can involve revisions and improvements on existing designs. Daniel Gerken is working on new product ideas, including a bug bivvy and a single-pole tarp with doors.
  • He plans to expand his product line to include backpacks and hopes to offer customers a lightweight and compact backpacking system.
  • Daniel finds inspiration from companies like ULA, Mountain Laurel Designs, and Yama Mountain Gear.
  • His favorite non-Anda gear is a Patagonia R1 fleece that he has had for over 10 years.
  • Daniel would like to see more eco-friendly fabrics in the market, such as the ultra TNT by Challenge.
  • He got his trail name Hot Pink because he carried a hot pink hairbrush on the Pacific Crest Trail.


Chapters

00:00- Introduction and Program

03:38- Starting Onda and the Embark Program

14:09- Meaning Behind the Name ANDA

25:48- Working with Challenging Fabrics

29:01- Justifying the Cost of Eco Fabrics

33:16- Challenges of Running a Cottage Company

37:15- Balancing Different Roles in the Business

40:34- Future Products and Revisions

42:42- New Product Ideas

50:07- Companies and Inspirations

53:12- Favorite Non-ANDA Gear

55:14- Missing Fabric in the Market

57:26- Maker Game

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Published 2024-01-03

This is an MYOGers Dream Job

66 min
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Good design is what sets great products apart from competitors. The problem is that good design can be hard to come by. In this episode we talk about how you can design your products even better and take your at home creations to market. We're joined by a design expert, fellow MYOGer, and Senior Soft Goods Developer Daniel McKewen. Also, stick around to hear how Daniel's job might be the coolest job for an avid MYOGer. 

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This is not your average award show. This is the Rippies. We debate and select the top products of the year. From fabrics that we released, components we used, and even products we've seen from cottage companies. Stay tuned for the end to play along in our brand new listener game 'Guess the fabric.'

Products Mentioned: 

Cottage Company Product of the Year: 


Episode Timeline:
00:00 Introduction
01:01 Favorite Products of the Year
05:18 Challenges in Bringing Products Onboard
07:09 Pride in Product Development
10:23 Products of the Year
12:48 Top Materials/Fabrics of the Year
26:47 Favorite Component of the Year
33:17 Favorite Cottage Product of the Year
48:00 Favorite Personal Project of the Year
58:00 Guess the Product Game
01:15:14 Closing Remarks

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allmansright does things a little differently than most cottage companies. Where many companies lead with products and dreams, allmansright leads with vision and passion. We talk with allmansright about how they make their vision pay the bills and why they think it's been so successful. We also talk about their approach to new products and about Liv's early MYOG projects. 


Episode Notes:

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Published 2023-11-22

How Fabric is Made

82 min
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In this episode, we're going inside the mills where our fabric is made. We sit down with Kyle Baker (CEO at RBTR) about his trip to see where our fabric is made, what machines they use, and why a 7 step process helps us be better makers/designers.

Links: 


Associated Products: 

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Published 2023-11-08

DIY Car Camping Projects

37 min
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Car camping is awesome but the cost can be prohibitive for many people. Isaac and Jameson talk about projects that they have made, are planning out, or are inspired make for their car camping rigs. Including the best fabrics, materials, and components for this genre.

Projects: 

  • Jameson: 
    • Window covers 
    • Awning 
    • Door mat
    • Roof Straps 
  • Isaac: 
    • Truck bed drawer system
    • Under-seat storage bags
    • Cast-iron griddle cover
    • Tailgate bike cover


Best Fabrics/Materials: 


Non-fabric resources:

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Published 2023-10-25

12 Tips From PRO DIY Experience

80 min
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DIY pros Matt and Francesca share their secrets to help make you a better DIYer. These tips could be tools that are a must have, philosophies you need to share, or tips that have saved us time.

Guests:
Francesca Hall - Maker Extraordinaire 

Matt Evans from Red Paw Packs

Show Notes:


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Published 2023-10-11

How to Make a Pack Frame

58 min
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Whether you're making or buying a framed pack, it's important to understand how that frame works and what type you might want. In this episode, we talk about the different frame types that are out there and how you can make them yourself. Or know what to look for from a pre-made product.

Our guest today is a good friend of the show, Brandon McIntyre. As co-founder of Superior Wilderness Designs, Brandon has a lot of experience sourcing, shaping, and using pack frames.

Buy pre-shaped stays:

Buy the Materials

Someone who shares good insight:

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Published 2023-09-27

Top 10 Fabric Terms You Need to Know

62 min
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There are a lot of words in the fabric business. If you don't know the lingo, it can be really frustrating, especially when you're just starting out. That's why we've put together a list of the top ten fabric terms that you need to know.

In this episode, Carter and Jameson will run you through the definitions, acronyms, common mistakes, and uses for each of the 10 terms.

Blog


The music on this episode was written and produced by Elæneus. 
Hear more from them here on IG @elaeneus. 

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Published 2023-09-13

Where to start: Making Apparel

88 min
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Chances are that you want to make apparel. And we want to help you get there. In this episode, we sit down with two prolific makers who help simplify the fear and figure out where to start.

Francesca Hall and Delaney Dangerfield are experienced makers who also teach sewing lessons at Delaney's shop. Their expertise, camaraderie, charisma, and personalities make for a fun episode that is also extremely informational.

**Sewing Machine Giveaway Starts Monday, SEPTEMBER 18th. 

Listen to hear about: 

  • Machine tips
  • Tools for apparel 
  • Sewing techniques 
  • Fabrics 
  • What to start with
  • Recommendations 

Links:


The music on this episode was written and produced by Elæneus. 
Hear more from them here on IG @elaeneus. 

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The majority of MYOG is making new items. And don't get us wrong, they're awesome! But that means we possess a skill that we may not even realize. By knowing how to sew, we can also REPAIR gear. In this episode, we talk with Claire Beaumont. An accomplished seamstress who has made it her job to professionally repair items. 

Having sewn with big companies like Filson, Patagonia, and more, she has a wealth of knowledge and stories to share. We get some tips and tricks on how to help your gear last longer, what to carry in a field repair kit, and how to design items to stand the test of time. 

Show Links


The music on this episode was written and produced by Elæneus. 
Hear more from them here on IG @elaeneus. 

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Published 2023-08-16

How AmSteel® is Made with Samson Rope

42 min
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In this episode, we do a deep dive with Samson Rope. They are the designers and manufacturers behind popular MYOG items AmSteel®, Zing-It, and Lash-It. We wanted to get an inside look at one of the most historic rope companies in the US and understand more about how they do things.

Rope and cord is everywhere. From construction sites to campsites, MLB parks and play parks, your families yard to the shipyard, and everywhere in between. Learning more about cords/ropes in this episode will give you a better awareness and appreciation for the important role that Samson has for recreation, exploration, and safety.

This episode has been revamped. First released in March 2021 as Ep. 18. 

Follow Samson Rope on Instagram

Samson Products

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Published 2023-08-02

Making Gear Fun Again with OutdoorINK

34 min
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OutdoorINK is a specially designed printing process that enables us to print on over 30 technical fabrics. This means your pack, quilt, tarp, or any other project can have limitless colors, patterns, and designs.

In this episode, we talk with one of the brains behind the whole process, Justin Oliveri. 
We'll pick his brain on how we did this and get some tips on how you can get the most out of your print.

Highlights: 

  • Nylon vs Polyester printing
  • RGB Color Map
  • Custom Artwork and RBTR Prints 
  • Tech Tips

Show Links: 

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Published 2023-07-19

How to Make a Pattern at Home

43 min
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Pattern building can be tricky. Despite the perils, knowing how to make a pattern is a really good skill for makers to possess. Through good pattern skills you can start to make more featured projects,  get a lot more specific on your panels, and be more confident in your designs.

Listen to this episode to hear about: 

  • The three methods we recommend at-home makers try
  • Pros and cons for each method 
  • Tools needed to build patterns 
  • Tips and tricks

Methods: 

  • Digital Drafting 
  • Deconstruction  
  • Tracing 

Links:

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Published 2023-07-05

R&D Coordinator at Hyperlite | Josh Stein

65 min
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Several years ago, Josh Stein was making his own UL backpack at home. Now, Josh is the R&D Coordinator at Hyperlite Mountain Gear. This isn't a rags-to-riches story, but more insight on how one of the biggest names in the cottage industry still has roots in the maker community. 

The pioneering post-cottage company has exploded in popularity over the last few years and continues to do so through their new products. Releasing things like one of the finest UL ski mountaineering packs and a highly-coveted, DCF, 1-person tent. These designs are just one aspect of Josh's job and we get to hear all about it. 

Listen to this episode if you want to hear about: 

  • Josh as an MYOGer
  • How Hyperlite designs new gear 
  • Why they almost exclusively use Dyneema® Composite Fabrics
  • What Josh wants to make next 
  • Hints at what's to come for HMG

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We made the mistakes so you don't have to... make the same ones. This episode is packed with essential tips and tricks that will save you time, frustration, and potentially even money! 

You shouldn't fear the trials because those will be your ticket to new opportunities. But there's no reason to make the same mistakes we have. That's where this episode comes in. Ten whole tips to help you skip the line to your MYOG rollercoaster. 

Our List of What NOT to Do:

  • 1. Do not skip research before getting a machine. 
  • 2. Do not overlook getting to know your machine.
  • 3. Do not overlook fabric application. 
  • 4. Do not start without ensuring you have all your materials and components. 
  • 5. Do not skip prototyping. 
  • 6. Do not start sewing before watching the instructional video. 
  • 7. Do not neglect using the right thread and needle size for tension. 
  • 8. Do not neglect working your way up the project ladder. 
  • 9. Do not be afraid to seam rip. 
  • 10. Do not be afraid to SEND IT. 

Watch the episode on Youtube here: 

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Published 2023-06-07

What Happened at Trail Days?

32 min
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A lot of amazing things happened at Trail Days this year but not everyone got to be in Damascus with us. Using the top of a cooler and a camp chair as our studio we take a live look into the booths, people, and characters that make the hiker community so infectious. 

Listen if you want to hear about: 

  • The coolest gear at AT days
  • The biggest booths
  • Product releases 
  • Stories of the event 

Watch this Episode on YouTube: Coming Thursday, June 8th 


Maker Gallery Gear:


Gear Mentioned:

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If your problem is inspiration, then this podcast is the solution. Lance and Jameson sit down to chat with Creative Director from Carryology, Taylor Welden. Taylor joins the pod as one of the most decorated designers we've ever had on the show. Responsible for some of the biggest drops in the carry world and the mind behind some WILD fabric designs, this podcast will leave your gears spinning. 

Listen to this episode if you want to hear about: 

  • New products coming for Carryology 
  • What Taylor has in his EDC kit
  • Creating design opportunities 
  • Taylor's favorite fabrics and components on the market 

Show Links

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Published 2023-05-10

Making Happy Accidents with Dustin Klein

63 min
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If you're a normal maker, then you likely feel a rollercoaster of emotions while making something. Have you ever thought about why that is? It has a lot to do with the mindset that we bring to the sewing table. I wanted to dig into the mentality of a maker. The good, the bad, the hilarious, tumultuous, infuriating, and the peaceful.

Digging into the mindset is where our guest comes in. As a Youtuber, maker, designer, tattoo artist, digital artist, bike builder, (and a lot more) Dustin Klein knows ALL about the mental swings of a project. Think of him as the Portland-inspired DIY Yoda to your Skywalker.

What you'll hear about: 

  • Curating your own style
  • Changing your expectations to get further 
  • Modifying gear 
  • Finding flow in your projects 

Watch this episode on Youtube here:

  • Coming Thursday, May 11th


Youtube Channel ‘Everything’s Been Done’

Dustin Klein Website

Klum House


Content Warning: Expletive Language- This content may contain strong language, profanity, or vulgar expressions that some listeners may find offensive or inappropriate. 

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Many of us love the cottage industry because of the stories and people that are behind the gear. They're not faceless companies that we're buying from, they're people, families, and stories that we're buying into.

Terra Rosa Gear (Evan Howard) is a great story that we've been fortunate to know for a long time.  This story revolves around a mad scientist in his workshop doing the things he's passionate about. Evan makes gear that brings people joy, uses colors that reflect the earth's beauty, and designs that make you question what functional is (or isn't). 

Listen to hear about: 

  • DIY in Australia
  • How RBTR helped him grow
  • Private workshops
  • His crazy one-off products
  • New design partnership 

TerraRosaGear.com
@terra_rosa_gear

Watch this episode on YouTube: https://www.youtube.com/watch?v=7Nswv-07Hjs

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Published 2023-04-12

How to Make Backpack Straps

58 min
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Shoulder straps are like ***holes, everyone's got one and a lot of them stink. But life is way too short to live with uncomfortable shoulder straps.  In this episode, we're going to give you all the pros and cons when it comes to making your own shoulder straps. Whether you're making your first pack and you need simplicity or looking to fine-tune your thru-hiking rig, you will leave with a much better idea of what you want to make. 

Watch the Youtube episode here:
https://www.youtube.com/watch?v=XIFBCiuABqM

Read the blog here: coming soon

Companies: 

Fabrics: 

Hardware: 

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Published 2023-03-29

The Sewing Machine Scoring Criteria

72 min
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Wouldn't it be nice if there was a scoring system that gave you quantitative info on what machine might be best for you? Heath Jackson has devoted the last 6 years to creating this tool.

Like many makers, he had a dream of making a project to enable his outdoor pursuits. What started as just a tool became his infatuation. Since then he has bought and restored over 30 machines. While working with these machines Heath, kept careful notes on 7 distinctive features. With the help of friendly internet compatriots the homemade spreadsheet has become fairly extensive.

Read our Blog on Choosing an Antique Sewing Machine with the Sewing Machine Scoring System

The Scoring System 

  • 1. Power - Not including industrial machines 
  • 2. Strength - Punching power
  • 3.  Finesse - How delicate of an item can you put through? 
  • 4. Machine Tolerance - Finely tuned or thrown together?
  • 5. Durability - Is it metal parts or plastic parts?
  • 6. Ease - Can I find information/parts about it? 
  • 7. Features - What are you trying to accomplish?

Machines MUST HAVES:

  • Has to have reverse
  • Round bobbin
  • Must have zigzag (for maker generalist mahcine)
  • Must have power/motor 
  • Readily available for sale
  • Avoid non-metal plastic critical parts

Top Home Machines Mentioned:

  • Kenmore 1914 or1941
  • Necchi BU Mira
  • Pfaff 130, 1200 series, 117
  • Bernina X30 Series, 530-930 for mechanical, 1130, 1230 for motherboard
  • Singer 411G, Rocketeer 500 series with slant needle
  • Viking 19-22 series
  • Elna
  • Janome 50’s - 90’s any machine especially if made by New Home

Top Industrial Machines Mentioned: 

  • Bernina 217 - $1,000
  • Pfaff 138
  • Brother TZ1-B652
  • Singer 20-U
  • Pfaff 
  • Juki 8700
  • Consew Rb

Follow Heath on Instagram @77gearco

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Published 2023-03-15

Women's Roundtable

93 min
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In this episode, we'll dive into important factors to consider when designing for women, such as avoiding the "Shrink it and Pink it" mentality. Our guests will share their insights on this issue and how to approach designing for women in a thoughtful and inclusive way.

We'll also discuss common fit issues in women's outdoor gear, such as hip belts, and how they impact comfort and performance. Our guests will share their experiences and tips for addressing these issues and designing products that fit well and perform optimally. Material choice is also crucial when designing for women, and our guests will discuss the role it plays in ensuring a good fit and share their favorite materials for women's outdoor gear. 


Roundtable Guests

Show Mentions

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This episode is about the gear that you make for everywhere but the backcountry. We're talking about every day carry and travel gear. Hear about the items that we recommend you make to make your life a little easier on the go. 

It's not far fetched to say that we talk most about gear for outdoor pursuits. However, that's only part of our purpose. MYOG doesn't have to be for UL nerds and hammock hangers. MYOG can be for anyone including someone who wants to optimize their work bag or make new packing cubes. 

Products Mentioned: 

  • X-Pac® RX Line
  • 6.5 oz Dyneema® Woven with Melange 
  • 210D HDPE Gridstop 
  • 1.1 oz Silpoly
  • Liteskin Line 
  • 1.0 oz MONOLITE®
  • ECOPAK Line
  • 5.0 oz DCF
  • UL Venom™ Stretch Mesh
  • Cordura® Line 


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Published 2023-02-15

Designing Modern Gear - Evolved Supply Co.

95 min
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What does it take to design modern gear? In this episode, we're talking with Darwin (yes, that Darwin) and Matt Evans about their collaboration on the brand new Evolved Supply Co.

We'll talk about the steps that they went through to design, test, and prototype, re-design, and re-test the products that they are bringing to the market. Including a sneak peak at the products that they haven't announced 👀 yet.

Evolved Supply Co.
https://evolvedsupplyco.com/

Product's Mentioned:
 

UL Venom™ Stretch Mesh
https://ripstopbytheroll.com/products/venom-ul-stretch-mesh?variant=42453223211178

EPLX200
https://ripstopbytheroll.com/products/challenge-ecopak-eplx200?variant=43872776487082

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Published 2023-02-01

Deep Dive on Zippers

52 min
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Every so often we like to do a deep dive on a particular topic. In the past, we've meandered down the rabbit holes of tapes that you may see in the MYOG world as well as discussed seams that are crucial for any DIYer.

Working with zippers is a must for any MYOGer. However, different projects will require different zippers. And different zippers will require different techniques. In this installment of our growing "Deep Dive" series, we'll talk about all things zippers.

You'll leave this episode with a new technique to try, a new understanding of zippers, or at least just some inspiration to try and make something new.


Look at our past 'Deep Dive' Episodes Here:

Episode 49 - The Seams You Need to Know
https://ripstopbytheroll.com/pages/ep-49-the-seams-you-need-to-know

Episode 39 - Let's Talk About Tape
https://ripstopbytheroll.com/pages/ep-39-lets-talk-about-tape


Products Mentioned:

Zippers
https://ripstopbytheroll.com/collections/zippers

0.7 oz MONOLITE™ Ripstop Nylon Mesh
https://ripstopbytheroll.com/products/0-7-oz-monolite-ripstop-nylon-mesh

Epic Water Filters
https://www.epicwaterfilters.com/

Zipper Installation Tool
https://www.adventurexpert.com/product/zipper-installation-tool/

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Published 2023-01-18

Our 2023 MYOG Goals

49 min
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There's a lot to look forward to in a new year. For our podcast crew, that means plotting the projects we're most excited to work on over the next 12 months. For the first time, we'll be talking about the apparel items we're designing and the gear that's accompanying us on our 2023 adventures.

There are three sections that will instruct our 2023 MYOG picks:
1. Apparel
2. Equipment for adventures
3. Every Day Items

Stay tuned to hear us drop a hint at new products coming in 2023.

Shop our 1.2 oz MTN XL Hybrid Ripstop Nylon 6.6 here:
https://ripstopbytheroll.com/products/1-2-oz-mtn-xl-hybrid-ripstop-nylon-6-6?variant=43872832815274

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In this episode, we spotlight San Francisco-Based maker, Amy Guan. Her company, MODOKOT is epitomizing what it means to build a small brand through great design, personal reflection, and familial inspiration. The quality of Amy's products are second to none, but what is even more compelling is being apart of Amy's story. She's the type of person that brings energy and a smile to every aspect of what she does. 

What to expect: 

  • Why Amy left her Facebook job 
  • What MODOKOT means
  • Why building an honest brand really matters
  • How to throw less fabric away 
  • What inspires her designs 


Shop  MODOKOT
https://www.modokot.com/

Follow MODOKOT
@MODOKOT

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If RBTR had an awards show, this episode would be it. We'll talk about the gear we made, our favorite new materials and components, an unpopular opinion on sewing, and our watch list of companies we learned about in 2022.


Show Mentions:

Fabrics

Companies


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Making apparel requires different skills than other types of projects. In this episode, we talk with three experienced makers that will give you their cheat sheets for using Polartec fabrics.

Watch this episode on YouTube

*Releasing most variants on December 14th

Releasing: 

  • Polartec® 100 Micro Fleece
  • Polartec® 200 Fleece
  • Polartec® Powergrid 9110 OR*
  • Polartec® Alpha  Direct 4004*
  • Polartec® Alpha Direct 4008*
  • Polartec® Alpha Direct with Wool 4048*



Links:


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Published 2022-11-23

The Ultimate Hang with Derek Hansen

97 min
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There are two types of campers. People that love sleeping in hammocks and people that hate sleeping in hammocks. In this episode we talk with Author of 'The Ultimate Hang," Derek Hansen about how hammock camping is for everyone. We talk about tips, tricks, and some secret benefits to kickin' up in a hammock.


Show Notes:

The Ultimate Hang Book

Dri Ducks

Kammock Mantis Hammock

Eno Jungle Nest

Warbonnet XLC

Trail Lair Simply Light Designs 

Bonefire Gear

Just Bill from ???? (carter couldn’t remember)

  • Bridge Hammock Fully spliced with adjustable ends

Dream Hammock

Amok Hammock 

Hammock Tent 90º Gamma UL Hammock Review

Hammock Tent

Gossamer Gear 

Hammock Gear Underquilts

Sea to Summit  Hammock Tarp

Hammock Becket Hitch

AntiGravityGear MULETAPE® Suspension Straps

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Published 2022-11-09

Company Spotlight: Alpine Luddites

51 min
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In this episode, we transport to Vermont, home of John Campbell and his one-man company,  Alpine Luddites. We wanted to get John on the show because he is an avant-garde maker who has fiercely forged his own path. From his old corporate days to now teaching sewing at a local college and running a farm, John is defiantly himself in the most beautiful and infectious way. 


⚠️ The passion of this recording translated into a few moments where expletives were used. Please note that this may not be suitable for everyone. ⚠️

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This podcast was started so that we could share the stories of DIYers. In this episode, we break away from the gear making DIYers and focus on DIYers that have helped build, maintain, and support our local long trail, the MST.

If you're not from North Carolina, then you may not be familiar with the MST. The Mountains to Sea Trail is a 1,175 mile trail that runs East-to-West across the sate, from the Outer Banks to the Great Smoky Mountains. This is a prize of the state that boasts breathtaking scenery, historical landmarks, and brings economic focus to more remote parts of the state.

Show Notes:

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This podcast was started so that we could share the stories of DIYers. In this episode, we break away from the gear making DIYers and focus on DIYers that have helped build, maintain, and support our local long trail, the MST.

If you're not from North Carolina, then you may not be familiar with the MST. The Mountains to Sea Trail is a 1,175 mile trail that runs East-to-West across the sate, from the Outer Banks to the Great Smoky Mountains. This is a prize of the state that boasts breathtaking scenery, historical landmarks, and brings economic focus to more remote parts of the state. 

Show Notes:

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Hunting and MYOG go hand-in-hand. In this episode, we talk with lifelong DIYer,  avid hunter, and founder of Seek Outside, Kevin Timm. We chat about why Ultra® fabrics are perfect for hunting gear, how Seek Outside landed on Silnylon for their shelters, and what you can make for your upcoming hunting season.

Industry Updates:


Shop All Seek Outside Products

Cimarron Tent

Gila Ultralight Pack 

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Published 2022-09-14

5 Ways to Cut Weight on Your Current Pack

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Going UL doesn't always mean buying a $500 pack. We've used 5 easy techniques on an old Gregory Baltoro 70 to show you how much weight you could cut without breaking the bank.

To read about these techniques, see pictures, and see how much weight we cut off on certain parts of the pack, read our blog post here.

Blog:
https://ripstopbytheroll.com/blogs/the-grid-online-blog/5-ways-to-cut-weight-on-your-current-pack

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Henry made his first tarp in 1999. Braving the early days of MYOG, Henry took his tarp on a PCT thru-hike. We talk to Henry about what it was like to grow a business before the market existed. 

You'll enjoy this episode if you want to hear about: 

  • Early days of MYOG
  • Tarptent's design method 
  • Henry's personal gear list

Links:

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In this episode, we celebrate and talk about the winning projects from the Community Maker Challenge. These projects did not disappoint. From ice cream coolers to air cannons, dog packs, to fur-filled jackets, these makers brought their best.

Check out the blog to follow along with project pictures. 👇
https://ripstopbytheroll.com/blogs/the-grid-online-blog/community-maker-challenge

Gear in the studio: 

  • Allmansright Prototype Pack 
  • Custom ZPP Kits
  • Superior Wilderness Designs UL Movement 40 
  • Custom ZPP Kits 
  • 10 oz Flow Wicking Mesh Cycling Jersey from Ep. 28 

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Published 2022-08-02

The Seams You Need to Know

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In this episode, we talk about 10 stitches and seams that you need to know to be a well-rounded DIYer. You need to have a high proficiency in the simple stitches, while also knowing the construction of the more complex seams to get the most out of your project.

Read the Stitches and Seams Blog

News + Updates: 


Main Topic: 

  • Most Frequently Used 
    • Straight Stitch
    • Simple Seam 
    • Basting Stitch
    • Top Stitch
  • Often Used 
    • Zig-Zag Stitch
    • Rolled Hem
    • French/Felled Hybrid 
  • Occasionally Used
    • Flat Felled Seam 
    • French Seam
    • Button Hole

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Today, we're revisiting an old episode (Ep. 24), which first aired on 8.18.21.

We’re talking with Butch Whiting, co-founder of Kryptek Outdoor Group.

Kryptek shares our love for creating their own path.  For them, that included using their military experience to design highly technical camo that bridges anything from streetwear to tactical ware.

Talking to Butch was funny and inspiring.  He told great stories, and he spoke passionately about the work that Kryptek does.

Shop all Kryptek fabric

Intro Links: 


Don't forget to rate, review, subscribe, and comment to help support the podcast. 

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Published 2022-07-06

Ask Us Anything: Part 1

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Every few months we do an 'Ask Us Anything' episode. We're back with the products team answering questions on popular topics like fabric application, new products, fabric data, and a lot more. Be sure to catch Part 2 coming out on July 13th when we answer all your questions on Dyneema, thread, apparel, project questions, and more! 

Updates


Main Episode- 05:54

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Published 2022-06-22

Makers That Inspire Us

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In this episode, we talk about the makers that inspire us. From people that champion social issues to those makers that have some really nice stitching.  We all have a few people/companies that have influenced the things we make.

New Products:

  • Reflective shock cord 
  • Poy/UHMWPE
  • Reflective cord
  • New colors of Austere MFG buckles 
  • Stuff Sack Kit 


Industry Updates:

  • 883 Designs 
    • https://www.instagram.com/883.designs
  • Rickshaw Bagworks 
    • https://www.rickshawbags.com/new
  • Send In Your Questions
    • 919-666-7061
    • social@ripstopbytheroll.com
    • @ripstopbytheroll
  • Community Maker Challenge 
    • Submit a project that solves a specific problem
    • https://ripstopbytheroll.com/pages/podcast



Makers That Inspire:

Avery:

  • Julianne  - Shop Wildbrush
    • https://shopwildbrush.com/
    • https://www.instagram.com/shopwildbrush
  • Youer Clothing
    • https://www.shopyouer.com/
    • https://www.instagram.com/shopyouer
  • Nicole McLaughlin
    • https://nicolemclaughlin.com/
    • https://www.instagram.com/nicolemclaughlin

Carter:

Jameson: 

  • Yama Mountain Gear 
    • https://yamamountaingear.com
    • https://www.instagram.com/yamamountaingear
  • Arcteryx 
    • http://www.arcteryx.com
    • https://www.instagram.com/arcteryx

Honorable Mention: 

  • Allmansright
    • https://www.instagram.com/allmans.right
    • https://allmansright.com
  • Sara Quackenbush
    • https://www.instagram.com/mountain_dog_adventures

Gear in Studio: 

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Dan Durston needs no introduction to most people. For the few that aren't aware of who he is, then this episode will be a treat. Dan is an UL gear nerd, MYOG celebrity, and designer of those packs and tents that just cannot stay in stock.

In this XL-size episode, we sit down with Dan to talk about Dan's background and work experience. Then we get to the good part with fabric application details like DCF vs. Ultra, Silnylon vs Silpoly, and X-Pac vs. ECOPAK.

At the sharp end of the podcast, you can expect to hear all about Dan's products, design, and development process, as well as an inside look at his new Kakwa 40 pack. We even ask Dan what he thinks about hammock camping and apparel.

Update Links:


Products Mentioned: 


Show Notes: 


Gear in the background: (from left to right in the studio)

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Published 2022-05-25

Your Sewing Machine Needs Remastered

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This week we are re-releasing episode 11 - Your Sewing Machine Needs: Ask A Mechanic.

Sewing machines are the backbone to making your own gear. In this episode, we talk about everything sewing machine-related. From cleaning/maintaining your machine, upgrading/technology, and everything in between.

Huge thanks to Aron from Capital Sew and Quilt for joining us on this episode.
https://www.capitalsewandquilt.com

Show Notes:

  • Fish Ski Designs
    • https://www.fish-ski.com
  • Polyester CSM 'Hypalon' - Release, Friday 5/26/22
  • Venom UL Stretch Mesh
    • https://ripstopbytheroll.com/products/venom-ul-stretch-mesh?variant=42453223211178
  • New Shipment of Dyneema Composite Fabrics
    • https://ripstopbytheroll.com/collections/fabrics-with-dyneema

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Published 2022-05-11

What you don't know about Dyneema®

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We ask representatives from Dyneema the questions that DIYers have been asking us. We talk about how bio-based Dyneema is made, why Dyneema is changing ownership, and what's going on with these price increases. 

On the phone with us today are William Smith (Senior Sales Manager) and Keith Rowsey (Director of Sustainability). Both William and Keith have been working in the materials department for a while and bring a wealth of information to the table.

Show Notes:

Episode 3 

Episode 29

Bio-Based Dyneema

ISCC Certification

Avient

Dyneema Nets in MLB Stadiums

Dyneema Ropes

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Franklin D. Roosevelt once said, "Nothing to fear but fear itself." Too often we get stuck thinking about fears rather than learning. In this episode, we're looking to dispel your fears about making your own gear. Things like wasting materials, misaligned pattern pieces, and getting physically (and/or emotionally) hurt.

Our guest today is Tim from LearnMYOG. Tim is a highly experienced maker who creates patterns of popular pieces of gear and apparel to help makers approach otherwise difficult projects.
 
Follow Tim on Instagram @LearnMYOG
https://learnmyog.com/
https://www.youtube.com/c/LearnMYOG/videos



Industry Updates:
Etsy Strike
https://www.washingtonpost.com/business/2022/04/18/etsy-strike-women-nonbinary-organizers/

Backpacks Mentioned:
OSPREY AURA 
https://www.osprey.com/us/en/product/aura-ag-65-AURA65S18.html

REI Flash 50
https://www.rei.com/product/148589/rei-co-op-flash-55-pack-mens

Trail Days 2022
http://www.visitdamascus.org/traildays.html

Cricut Maker
https://cricut.com/en_us/machines.html


Fabrics Mentioned

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Published 2022-04-13

How to MYOG: Part 1

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Download the "Intro to DIY" eBook here.

Meet the very first comprehensive guide to starting your MYOG journey. This episode is a commentary on our personal experiences making our own gear. Including the things that we wish we knew and what this eBook will give you that you can't find anywhere else.

Industry Updates: 


Products Mentioned: 


Episode Outline
00:17 - Intro
03:08 - Industry Updates
07:21 - Where to find a sewing machine
11:40 - How to maintain your sewing machine
16:33 - Sewing Tools
21:07 - First Sewing Projects
25:03 - Beginner DIY Kits
28:47 - Beginner MYOG fabrics
31:12 - RBTR Help Center and DIY Resources
33:34 - Don't forget to listen to the uncut version on YouTube
34:45 - Next podcast episode

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Austere MFG specializes in making durable and lightweight cam buckles. Uriel's process to designing "the perfect component" will be familiar to MYOGers. At 8 grams these buckles are hardly a weight penalty but pack a punch with an astonishing working load. Listen to hear more about these high-end components.


Industry Updates:
     - Nemo Osmo Fabric
          - Dagger Tent
          - Top 100 Greatest Inventions of 2021
          - Gear Junkie

     - Cimoro
          - Home Page
          - Instagram

     - Swift Industries
          - Every Day Caddy - Swift
          - Every Day Caddy - REI
 

Episode Outline
00:29- Intro to Austere MFG
01:47 - New Segment! Industry Updates
10:50- The founder of Austere MFG, Uriel Eisen's background
18:25- The timeline Austere MFG
21:05- Bikepacking.com and the growth of Austere MFG
23:20- What to expect with the Austere MFG cam buckle
27:36- Strength capacity rating and intricacies of the cam buckle
37:05- Cost of the cam buckle
38:52- Tips for an Austere MFG cam buckle
44:38- Where you can find Austere MFG

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Published 2022-03-16

Let's Talk About Tape

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Taping is a big topic in the DIY world. But for newer makers, it can appear overwhelming. In this episode, we talk about what kinds of tape we carry, what fabrics can be taped, and how you can do a good job applying tape.


Materials Mentioned: 

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Hannah Trullaz is the founder of the colorado-based company, Sew Alpine. A one-women small business that makes gear for a variety of mountain adventures.

We wanted to talk to Hannah because she's a badass maker that creates rad gear with style and flair. March 8th is International Women's Day so we also wanted to highlight and celebrate women in the MYOG and Outdoor industries.
 
Shop Sew Alpine
Find @Sew_Alpine on Instagram

Products Mentioned:
HyperD 300
2.2 oz HEX70
210D HDPE Gridstop

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By day, Sara is a Geological Engineer. After hours Sara is an EXTREMELY skilled DIYer. As a lover of learning and exploring, Sara was a perfect fit for our 2021 Adventure Sponsorship program. She capitalized on the opportunity by hiking the Superior Coastal Trail with her matching OutdoorINK sleep system and tent. 

Outline:

  • About Sara
  • Adventure Details
  • Making experience 
  • Quilt Design
  • Tent Project


Materials Used:

The tent that Sara made was based on this tent from Durston Gear.
X-Mid 2P

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Challenge Sailcloth is a historic brand in the sailing industry. Recently (2020) they have entered the outdoor fabric market. Coming in with some very bold test claims, we wanted to get to the bottom of what Challenge Sailcloth was offering and how they got fabrics like these. 

The managing Director at Challenge Sailcloth is Hale Walcoff. He is a deeply experienced textile engineer with efforts at many of the top textile brands. Our goal with this episode was to get in between the layers of Ultra and ECOPAK fabrics to understand how they meet their claims. There's no one better to talk to than the man who designed them. 

ECOPAK and Ultra fabrics have gained a lot of attention because of their features. ECOPAK is the first FULLY recycled fabric. Ultra is claiming much higher durability than fabrics compared to its weight.

Products Mentioned: 

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Adventure Sponsor, Jonathan Davis did one of the gnarliest hikes in the country. All with a homemade pack. It's infamously referred to as more of a route and less of at trail. Jonathan needed the very best products to last the 800 miles of bushwhacking, scrambling, and backcountry exposure.

In this episode we'll talk about the trials of designing, making, and testing, as well as stories from the adventure itself.


Materials Mentioned:

  • 210D HDPE Gridstop - Moroccan Blue
  • 3.4 oz Pocket Mesh
  • 9.3 oz Stretch Mesh Nylon 6.6 with Dyneema®
  • 3D Spacer Mesh - 1/8"
  • Regular cordlock
  • LineLoc 3
  • MEMBRANE Silpoly - Purple Haze
  • 1.1 oz Silpoly- White
  • 1.1 oz Silnylon- Robin Egg Blue
  • 3.9 oz Venom™ UHMWPE TPU Coated


Find Jonathan on Instagram @meowhikes

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Published 2022-01-05

Maker Questions

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In this episode, we cover 32 questions that were submitted by users based on their troubles, curiosity, and experiences. Our all-knowing and all-hilarious Products Team (A.K.A. Carter and Isaac) put their brains together to inform, inspire, and entertain... you the makers.

Beers:

Materials Mentioned:

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⚠️ Warning: This video has language that may not be suitable for all viewers. Excess fun will be experienced through this video. ⚠️

Topic:  Bags for bike commuting and seam sealing. 

Isaac, Carter, and Jameson are friends. We drink together, ride together, and obviously sew together. And that’s why we wanted to branch off from our original podcast, Ripstop on the Record. 

ROTR: After Hours is our uncut and unedited version of three friends talking gear, DIY, and everything MYOG. We drop a microphone in the middle of the table on the conversations we already have.

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Published 2021-12-22

Our Favorite Products of the Year

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 ⚠️  This episode has some language that may not be suitable for all makers.   ⚠️

This episode was sponsored by Thompson Island Brewing Company 

In 2021, we released 56 new products! Not only did we crush our record from the past, but we also brought some incredible new items to our DIY community. But out of the 56, what were the best and why?

Topics of the episode
    - Most influential product of the year 
    - Maker Questions 
    - Favorite moment of the year 
    - Products coming in 2022

Beer:


Products Talk About: 


New Products We Brought On:

  • Tote Bag Kit
  • Ultralight Fanny Pack Kit
  • Tyvek
  • Cordura in MultiCam
  • X-Pac UVX40
  • X-Pac X50 Tactical
  • Bear Bag Kit
  • Woven Polyester Daisy Chain Webbing - Colors
  • Grosgrain in Colors
  • MIL-SPEC 5038 Type 4 Polyester Replica Webbing - Colors
  • 0.7 oz MONOLITE
  • 1.5 oz MONOLITE
  • Kryptek Camo
  • All the new Components 
    • Woojin
    • Duraflex 
  • DIYers Tools
  • Full roll pages
  • Membrane 7
  • 1.1 MTN Silnylon 6.6

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Lea is a German-born glaciologist who now lives in Sweden. We chose Lea as an adventure sponsor because of her plans to traverse the Swiss Alps.

If you have ever wanted to make your own gear, Lea's MYOG story is sure to inspire. From multiple tent attempts to taking apart a backpack (a few times), Lea was on a mission to create epic backpacking gear. Follow Lea on Instagram


Materials Mentions:

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Brandon McIntyre is the founder of Superior Wilderness Designs. A Michigan-based pack company that believes some packs are too linear in their design. SWD has redefined what a pack can do, including proving that through extreme testing.

Beer:

Guest Links:

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Mikaela is a photojournalist from Manitoba, Canada. She personifies the best characteristics of a DIYer. Including sourcing and organizing her own down! Listen about Mikaela's adventure through the Great Divide Trail.

Follow Mikaela on Instagram

Materials Mentioned:


Other Mentions:

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Published 2021-10-27

New Fiber from Dyneema®

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In this episode, we talk with William Smith and Keith McDaniels from DSM. Recently, they informed us that they would be releasing a new fiber that would be used for fabrics woven with Dyneema®. And better yet... would also be available to the MYOG market. We brought Keith and William on to discuss the pro's and con's that makers have seen with Dyneema® over the years as well as the changes they are making to Dyneema® fibers.

We talk about: 

  • Dyneema® Diamond Technology 
  • Bio-based Dyneema®
  • Why Dyneema® is NOT a generic UHMWPE
  • What other UHMWPE fabrics lack 


Materials Mentioned:

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*WARNING: This episode includes language that may not be suitable for some listeners.*

🎁 Enter to Win our One Year Anniversary Giveaway!

In case you haven’t heard, this is our One Year Anniversary episode of ROTR. This is probably one of the most anticipated episodes we have ever had. It’s also a little unorthodox and a lot ridiculous. Less polished, less edited, and less professional than normal. ROTR was founded around a table, on a porch at a bottle shop in Durham, NC. We’re bringing back the roots of the podcast by treating this conversation like it started. As a group of friends sitting, drinking, and enjoying one another’s company. We have put together an episode with our friend Matt Evans from Red Paw packs.  Another way to put it is… We recorded our party as the episode!

On most episodes, we choose one very succinct topic to cover. In this episode, there are three topics with a lot of tangents in between.  So, fair warning, this is a two-hour episode… 

  • Part 1: We’ll talk about our favorite episodes, moments, and events from a year of podcasting. 
  • Part 2: We’ll talk about the state of the DIY nation. Products, technology, and more. 
  • Part 3: The main event where the guys take about their sew-off. 


If you’d like to engage with this episode in a different way, check out our YouTube Channel for videos of this episode. 

Finally, thank you… The DIY community has been remarkable since the beginning. Thank you for allowing us to serve you and for allowing us to continue this work. 

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Today we’re talking with Jacquelyn Van Jura of BroadFork Bags.  A woman-owned company based out of Oregon that specializes in epic bike bags. Whether you’re a bike person or not, you will appreciate Jacquelyn’s adventurous spirit and willingness to step out into the unknown. 
 

Episode Links:

Bikes:

Routes: 

Products:

Materials Mentioned:

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Cameron and Kadi relocated to New Zealand from Colorado during the pandemic but made the most of it by purchasing a van to live in. Their adventures are now taking them on foot by tramping The Great Walks of New Zealand with gear they made themselves. Listen to hear about upcycling yoga pants for stretch pockets on a backpack and what New Zealand trails have to offer! 

Show Notes


Read more about their hike on The Kepler Track and click here to see how they made their Ultralight Pyramid Tent.

Follow their adventures on Instagram @kadi_and_cam

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Published 2021-09-01

Colorado Trail: Adventure Spotlight

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Kate and Aidan's Colorado Trail adventure is full of first attempts. From sewing to bikepacking trips and long trails, their adventure shows the true spirit of making your own gear: lots of researching, never giving up, but also knowing when to quit. Don't miss out on this episode for tips and advice on making your own quilt and also backpacking with your dog.

Show Notes:


Follow Kate + Aidan's Adventures on Instagram @aidan_mike Learn more about the Colorado Trail here.

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Published 2021-08-18

Butch Whiting, co-founder from Kryptek

41 min
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Today we’re talking with Butch Whiting, co-founder of Kryptek Outdoor Group. This episode helped me understand a lot more about the science and technology behind camo. And for those of you that already understand camo, I think you’ll enjoy it just as much if not more. Talking to Butch was funny and inspiring;  he told great stories, and he spoke passionately about the work that Kryptek does 

We’re hoping this podcast teases your stoke a little bit more as we prepare to release Kryptek on our site starting in just 4 days! This Monday, Aug 23, 2021 we’ll have things like 1.1 oz Ripstop Poly Cal. 1.1 oz Silpoly. Narrow goods like webbing. As well as Print-On-Demand options for some of your favorite Kryptek patterns. 

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Published 2021-08-04

Make Your Own Gear Journeys

50 min
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In this episode, we share our personal MYOG Journeys as well as other maker's stories. From Hobby Lobby, to in-laws, and holiday stockings, this episode has something for everyone. 

Show Notes:

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Published 2021-07-07

Company Spotlight: Rockgeist Backpack USA

52 min
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In this episode, we’re talking with Greg Hardy, Owner and Founder of Rockgeist. Greg has an intuitive and refreshing take on MYOG. We talk about weldable fabrics, sustainability issues in DIY, Asheville NC, and one uncomfortable night that Greg spent under a rock in the alps.

Visit Rockgeist here:
https://rockgeist.com

Please note: We had to use a secondary recording source which means my audio is a bit hard to hear in the closing section. We’ll make sure to get things back to normal on the next episode.

Beer:

Trails:

Products: 

Machines:

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Published 2021-05-26

Company Spotlight: Samson Rope

42 min
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Are you a fan of Amsteel? Then you definitely don't want to miss this episode interview with Gavin McWilliams, the Global Product Manager for Samson Rope. We learn about the history of Samson, which dates back to 1878, and how their technology and innovation for rope developed over the years. From arborists, fishing, utility, mining, sailing, tug boats, mooring, shipping lines, and even NASA, this episode is fully loaded with all the Samson information you've been waiting for! 

Follow Samson Rope on Instagram

Samson Products

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The Wind River Range in Wyoming is one of the most rugged and remote places to explore in the United States. Now throw in winter conditions, high snowpack, and a skillful adventurer. Listen now to hear all about Bryce Gordon's ski traverse and the custom gear he made for his adventure.

Follow his adventures on Instagram @brycesgordon

Small Business Week
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Adventure Sponsor Myles Lucas is no stranger to making his own gear. As a bike component machinist by day, Myles picked up sewing a few years ago so he could create bike bags and and other gear.  Listen to our conversation about his journey bikepacking the Tour De Los Padres and more! 

Follow his adventures on Instagram @mylesthelucas

Show Notes:

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Published 2021-04-16

Maker's Questions: Round 3

63 min
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We answer your questions...again! From sewing tools to making hacks and fabric applications, this episode is full of information for both beginners and experts!

Show Notes 👇


Beer 🍺


Thread Snips ✂️


Rulers 📏


Materials Mentioned:

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Published 2021-04-02

What We Are Making?

48 min
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This week the Ripstop by the Roll team talks projects! What we've recently made, our future projects, dream projects, and the hardest part of a project.

As always, be sure to check us out on Instagram (@ripstopbytheroll) or Facebook to see how you can win free fabric.

Materials Mentioned:

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Published 2021-03-19

What do Bushcraft and UL have in common?

35 min
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We talked with RBTR employee, coworker, and bushcrafter, Rod. He gives us insight on what bushcraft means to him, what he has in his pack, and lets us in on the 5 C's of bushcraft.  

We also briefly talk to Isaac! Our newest hire, and possibly your new favorite RBTR employee. We also announce some new projects and products that Isaac will be working on.  

That's right, we're talking Cordura, MONOLITE, Amsteel, waterproof fabrics, cordage, hiking, and skill at living in the bush.... whatever that means.  

What we're drinking: BruePint Beer

Rod's RBTR Favorites

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This week we talk to Julianne from Dirt Chalk Bags and the newly branded Wild Brush. We chat about being Lego kids, why a flower pot can be a really useful MYOG tool, and how she works with artists to turn their paintings into custom-printed designs.
 
Find Julianne on Instagram @shopwildbrush
Shop Wild Brush

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We have a lively conversation with 3rd generation, 21-year veteran, Aron from Capital Sew & Quilt.  Aron isn't your old-fashioned mechanic. 

We talk about 
- Modern sewing machine technology 
- Why TNT should be your new favorite phrase
- Walking foot machines and attachments 
- and other pertinent info for DIYers everywhere

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Published 2021-02-05

Deep Dive with Dimension Polyant

59 min
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When you think of X-Pac you probably think of a rugged, technical outdoor material. In this episode, we'll dive into how X-Pac is made and how the parent company designs its products. Listen to this conversation with Taylor North, Head of Technical Fabrics, to hear about all things Dimension Polyant!

Shop X-Pac Here!

Want to win free X-Pac? 🎁
Head over to our Instagram to see how to win!  

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Published 2021-01-22

Ultralight Backpacking with Nashville Pack

60 min
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In this episode, we talk to Bedhead (Levi) and Gusha (Grant) of Nashville Pack. Our conversation weaves through the nuances of ultralight backpacking, thru-hiking, favorite gear, and personal stories from the trail.

Beers: 


Nashville Pack  


Ultralight Reddit

Favorite Gear:


Trails: 

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Published 2020-12-04

Bike Bag Sew Off

61 min
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Carter and Jameson face off with a Bike Bag Challenge to see who could make the best bag. They detail what fabrics and components they used and why, and if double-dipping is acceptable or not. Make sure to vote for whose bag you think is best on Instagram!

Find out more about the fabrics used in both bike bag creations here.

Rapid Fire Questions from Elfster.

Questions about sewing your own bike bag? Email us at support@ripstopbytheroll.com

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Published 2020-11-20

Fabric Application Details

75 min
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In this week's episode, listen to Carter and Jameson talk about different fabric choices for creating hammocks, tarps, tents, quilts, and backpacks. Links below for fabrics mentioned for making!

Hammock Fabric

Tarp Fabric

Tent Fabric

Quilt Fabric

Backpack Fabric

Thanks for listening to Ripstop on the Record, a podcast from the good people at Ripstop by the Roll.

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This week Kyle and Carter answer your questions! From new products to what Kyle's wrestling walkout song would be and everything in between. You definitely don't want to miss this episode (and Kyle singing Prince).

Thanks for listening to Ripstop on the Record, a podcast from the good people at Ripstop by the Roll.

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Published 2020-10-09

Inception Story of Ripstop by the Roll

55 min
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Welcome to our very first episode of Ripstop on the Record!

This week Kyle and Carter sit down to talk about how Ripstop by the Roll got started and how we got to where we are today. Including a brief stop in our first down room. (Or the ‘Saw’ bathroom with which we now affectionately memorialize.

Seeing as this is our first episode, there are some technical things that we can improve upon. We appreciate you listening and promise to get better each week.

Thanks for listening to Ripstop on the Record a podcast from the good people at Ripstop by the Roll.

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www.ripstopbytheroll.com